Anhui Ruilong Glass Machinery Co., Ltd.
Email address : info@ahrlbljx.com
Phone : +8613063758190
Add:No.9 East of Shengli Road, Longzihu District
This production line is customized according to customer requirements. A total of 5 machines are composed. The composition of the machine is as follows: 1 SY-4028 double-turn single-station automatic loading machine. 2 SY-4028 automatic glass cutting machine. 3 Fully automatic horizontal breaking machine. 4 Fully automatic vertical breaking machine. 5 SY-800-2 washing machine;
Glass feed section-glass cleaning section-glass drying section-glass discharge section-assistant inspection section.
The automatic glass cutting machine is designed and manufactured according to the requirements of the buyer. The front and rear sections are connected to the glass chip taking manipulator, which is used to complete the automatic cutting and special-shaped process of cooktop panel glass.
This table is for glass transmission, the table size is customized according to customer's requirements.
The only patent for laminated glass cutting in China This machine is a new generation of full automatic laminated glass cutting machine developed by our company in recent years. It has the characteristics of simple operation, high adaptability and high cutting accuracy. A.Structure of machine Frame was made with international square steel tube and box iron by welding.The key position had been annealing treatment and gantry milling. So the frame has high stability and strength. Two-part construction to assemble the machine. The first part is the artificial auxiliary feeding and transmission part, equipped with automated positioning system. The second paragraph contains the upper and lower knife cutting system, the cutting film system, the heating system, and the auxiliary discharge system. B.Machine Parameters 1.Machine installation size: 6735 * 5640 * 1412mm (estimated) 2.Machine packing size: 11700 * 2260 * 1500mm (40ft container) 3.Weight: about 3000KG 4.Processing range of glass size:400*400mm --- 3700*2500mm 5.Processing range of glass thickness:3+X+3mm---8+X+8mm 6.Cutting speed: cutting 1-2 times in one minute 7.Heating time: Adjust by operator 8.Gantry cutter head moving speed: 0 --- 80 m / min. 9.Pressure of cutter and breaking: Pneumatic proportional valve control C. Machine configuration(Can specify configuration) 1.Motor: Delta SERVO MOTOR 2.Drive: Delta 3.Plc and touch screen: Delta 4.Electrical elements: CHINT 5.Program: Self-Design 6.Heating tube: China 7.Timing belts and wheels: China 8.Air cylinder and knife: Self-Design 9. Knife wheels: imported from Japan 10. Fan motor: China 11.Transmission shaft: China 12. Table Felt: imported 13. Proportional control valve: SMC from Japan 14. Machine frame: square tube welding 15. Sheet metal cover: plastic spray / paint D. Workflow description Man-machine interface HMI setting system parameters such as glass width, length, under knife pressure, etc.一一mechanical placement of glass into the synchronous belt area of the cutting table一一Automatic transmission and positioning of glass according to the cut size of input(There's a location system)一一Knife head at zero一一Pneumatic lower knife, upper and lower knife wheel cut(There's an automatic injection system)一一Cut and lift一一The upper press starts the press, and the lower surface glass breaks open一一Under the top rod up the glass, the upper surface of the glass break open一一Heat bar start heating一一The vacuum suction cup absorbs the glass on both sides of the tangent line and pulls the cutting seam apart一一Cutting film(PVB or EVA)一一The cutting action is complete and the entire artifact is transferred to the next segment tangent position(If you need to turn around and cut, you need to do it manually)一一Whole cutting is complete.一一Manually move the processed glass to the lower slide flip bracket with the air float assembly. E. Advantage 1.The whole machine is equipped with automatic positioning. The length and width dimensions that need to be processed can be manually set on the man-machine interface, which makes up for the shortcomings of inaccuracy and low production efficiency caused by previous generations of manual positioning. 2.Adopting full servo control, stable performance, guaranteed accuracy and doubled efficiency.
Item NO.:
SY-4228Color:
Steel Blue or CustomizedLead Time:
20 daysWarranty:
Float glassSize Range:
10*10mm-4200*2800mmProcessing Range:
1 YearSY-4228 Single side single arms loading machine (could do customized )
Equipment main frame / equipment walking system / equipment transmission system / vacuum suction system / mechanical overturn system
Mechanical configuration:
1). flip sprocket chain: special high-precision enhanced shape.
2). transmission wheel: imported PU material
3). vacuum cups: NBR material inlet (double suction structure)
4). transmission / flip motor: Taiwan Bang Chung motor
5). vacuum pump: China-Germany joint venture
Electrical components
1). PLC controller: Panasonic
2). Frequency converter: Delta
3). Photoelectric switch:SONON
4). Control cable: flexible shielded cable.
5). Control electric Lam: imported flexible shield electric Lam
6). Contactor: Si Yan technology.
7). Positive and negative pressure sensor: Japan SMC
Technical parameters
1). The loading glass size scope:Min.: 1500*1500mm Max.: 4200*2800mm
2). Loading thickness: 3~19mm
3). Loading speed: 40-90s/pc (adjustable)
4). Transmission speed: 0~40m/min(adjustable)
5). Maximum suction depth: 650mm
6). Largest on the film attached to the charge: 900KG
7). Arms quantity: Four arms
8). Sucker quantity in single arm: 3 pieces
9). Arm flip: single.
10). Flip station: Single
11). Voltage: 380V/50HZ(Could do customized)
12). Power: 8KW
13). Compressed air:0.3Mpa-0.5Mpa
14). vacuum pressure: -70~ -90Kpa(adjustable according to glass thickness )
SY-4028 Full-auto glass cutting machine
Basic performance
Equipment specifications
Maximum glass cutting size:4200*2800mm
Workbench table: 900±30mm.
Machine weight: 2.5T.
Cutting thickness:3~19mm
Cutting parameters
Straight line parallelism:≤±0.25mm/m
Diagonal accuracy: ≤±0.30mm/m(The above precision is subject to the cutting line accuracy)
Cutter speed: 0~180m/min.(adjustable)
Cutter acceleration ≥3.0m/s²
Cutter holder speed ≥180m/min
Cutter holder acceleration ≥6.0m/s²
The Speed of the conveyor belt≥40m/min
Cutting head positioning accuracy error ≤±0.2 mm
Voltage Power
Installed Power requirements: 380V/50HZ
The actual power of the equipment: 8KW
Compressed air: 0.6MPA
Mechanical Part
Platen: the use of waterproof board. (Flatness ≤ ± 0.20mm / m).
Rack: Japan KHK.
Drive belt / pulley: Italy
Wheel / wheel clip: Germany Boller.
Electrical parts
Use of industrial IPC directly to control, Microsoft Windows interface.
Voltage:380V/50HZ. Equipment with transformer device.
Motor:Japan Yaskawa servo motor.
Proximity switch : SONON
Control card: US imports, Galil
Main electrical components: Japan Izumi relay.
Pneumatic proportional valve: Japan SMC
SY-4028 Air Floating glass breaking table
Technical parameters
Workbench size: 4200×2800mm
Workbench height: 900±30mm (customized accepted)
Fan quantity: 1 set (independent switch control)
Main configuration
Table cover: black fiber felt.
Table board: High density fiber board
Ejector rod: crosswise one piece, lengthways one piece
Anhui Ruilong Glass Machinery Co., Ltd.
Email address : info@ahrlbljx.com
Phone : +8613063758190
Add:No.9 East of Shengli Road, Longzihu District
Copyright © Anhui Ruilong Glass Machinery Co., Ltd.