info@ahrlbljx.com
gale7gao111@gmail.com
Anhui Ruilong Glass Machinery Co., Ltd.
Email address : info@ahrlbljx.com
Phone : +8613063758190
Add：No.9 East of Shengli Road, Longzihu District
This production line is customized according to customer requirements. A total of 5 machines are composed. The composition of the machine is as follows: 1 SY-4028 double-turn single-station automatic loading machine. 2 SY-4028 automatic glass cutting machine. 3 Fully automatic horizontal breaking machine. 4 Fully automatic vertical breaking machine. 5 SY-800-2 washing machine;
Glass feed section-glass cleaning section-glass drying section-glass discharge section-assistant inspection section.
The automatic glass cutting machine is designed and manufactured according to the requirements of the buyer. The front and rear sections are connected to the glass chip taking manipulator, which is used to complete the automatic cutting and special-shaped process of cooktop panel glass.
This table is for glass transmission, the table size is customized according to customer's requirements.
The only patent for laminated glass cutting in China This machine is a new generation of full automatic laminated glass cutting machine developed by our company in recent years. It has the characteristics of simple operation, high adaptability and high cutting accuracy. A.Structure of machine Frame was made with international square steel tube and box iron by welding.The key position had been annealing treatment and gantry milling. So the frame has high stability and strength. Two-part construction to assemble the machine. The first part is the artificial auxiliary feeding and transmission part, equipped with automated positioning system. The second paragraph contains the upper and lower knife cutting system, the cutting film system, the heating system, and the auxiliary discharge system. B.Machine Parameters 1.Machine installation size: 6735 * 5640 * 1412mm (estimated) 2.Machine packing size: 11700 * 2260 * 1500mm (40ft container) 3.Weight: about 3000KG 4.Processing range of glass size:400*400mm --- 3700*2500mm 5.Processing range of glass thickness:3+X+3mm---8+X+8mm 6.Cutting speed: cutting 1-2 times in one minute 7.Heating time: Adjust by operator 8.Gantry cutter head moving speed: 0 --- 80 m / min. 9.Pressure of cutter and breaking: Pneumatic proportional valve control C. Machine configuration（Can specify configuration） 1.Motor: Delta SERVO MOTOR 2.Drive: Delta 3.Plc and touch screen: Delta 4.Electrical elements: CHINT 5.Program: Self-Design 6.Heating tube: China 7.Timing belts and wheels: China 8.Air cylinder and knife: Self-Design 9. Knife wheels: imported from Japan 10. Fan motor: China 11.Transmission shaft: China 12. Table Felt: imported 13. Proportional control valve: SMC from Japan 14. Machine frame: square tube welding 15. Sheet metal cover: plastic spray / paint D. Workflow description Man-machine interface HMI setting system parameters such as glass width, length, under knife pressure, etc.一一mechanical placement of glass into the synchronous belt area of the cutting table一一Automatic transmission and positioning of glass according to the cut size of input（There's a location system）一一Knife head at zero一一Pneumatic lower knife, upper and lower knife wheel cut（There's an automatic injection system）一一Cut and lift一一The upper press starts the press, and the lower surface glass breaks open一一Under the top rod up the glass, the upper surface of the glass break open一一Heat bar start heating一一The vacuum suction cup absorbs the glass on both sides of the tangent line and pulls the cutting seam apart一一Cutting film（PVB or EVA）一一The cutting action is complete and the entire artifact is transferred to the next segment tangent position（If you need to turn around and cut, you need to do it manually）一一Whole cutting is complete.一一Manually move the processed glass to the lower slide flip bracket with the air float assembly. E. Advantage 1.The whole machine is equipped with automatic positioning. The length and width dimensions that need to be processed can be manually set on the man-machine interface, which makes up for the shortcomings of inaccuracy and low production efficiency caused by previous generations of manual positioning. 2.Adopting full servo control, stable performance, guaranteed accuracy and doubled efficiency.
The entire automated assembly line is fully automatic for the glass plate with a plate width of 1830 * 1220mm, a processed size of 454 * 404mm, and a thickness of 1.5-10mm --- cutting --- --- breaking --- delivery to the customer Own next equipment (height 900mm), realize unattended operation, and meet the production cycle of small pieces of glass to ≤12S / piece.
Production line composition:
SY-1813-U double flips single station full automatic sucker-type loading machine
SY-1813-C Full Automatic CNC Glass Cutting Machine
X-Break-Out Full-Automatic Breaking Machine
Y-Break-Out Full-Automatic Breaking Machine
Equipment detailed introduction:
SY-1813-U double flips single station full automatic sucker-type loading machine
1.1, mechanical configuration
Reverse sprocket chain: special high-precision reinforced transmission rubber wheel: imported PU material
Vacuum suction cup: Imported butadiene rubber material (double-adsorption structure) Transmission / turning motor: Domestic variable speed motor speed control
Vacuum pump: domestic-specific vacuum pump
1.2, electrical components
PLC controller: Taiwan Delta
Inverter: Taiwan Delta
Proximity switch: cable energy
Control cable: flexible shielded cable
AC contactor: CHINT
Pneumatic originals: The main originals are from Taiwan AirTAC
Positive and negative pressure sensor: Japan SMC
Touch screen: Taiwan Delta
1.3 Technical parameters
Minimum loading size: 1500 * 1200mm
Maximum loading size: 1830 * 1220mm
Loading thickness: 1.5-10mm Loading cycle: 40-60 seconds (adjustable)
Transmission speed: 0-40m / min (adjustable) Maximum suction pad depth: 600mm
Maximum loading load: 300KG Number of loading arms on one side: 3
Number of single-arm suckers: 3pcs
Upper flip arm: both sides
Loading station: single station
Installation power: 380V / 50HZ (special circumstances can be adjusted according to customer requirements)
Installation power: 8KW
Compressed air: 0.3Mpa-0.5Mpa
Vacuum pressure: -70- -90Kpa (adjustable according to glass thickness)
SY-1813-C Full Automatic CNC Glass Cutting Machine
2.1 Structure Introduction
Horizontal structure; rack and round guide drive; servo motor drive; X-Y-Z three-axis motion, motion control card control, computer operation.
2.2 Processing parameters
Maximum cutting size: 1830 * 1220mm Minimum size after cutting: 200 * 200mm
Cutting thickness range: 1.5-10mm (Cutter wheels of different thickness need to be replaced and the pressure is reset)
Straight parallelism: ≤ ± 0.2mm / m Diagonal accuracy: ≤ ± 0.45mm / m (The above accuracy is subject to the accuracy of the cutting line before the cymbal)
Cutting bridge speed: 0-120m / min. (Adjustable) Cutting bridge acceleration ≥3.0m / s²
The speed of the machine head is ≤160m / min, and the acceleration of the tool head is ≥6.0m / s²
The conveying speed of the belt is ≥40m / min, the positioning accuracy error of the cutting head is ≤ ± 0.15 mm
2.3 Power / Power
Installation power requirements: 380V / 50HZ
Equipment actual power: 8KW
Compressed air: 0.6PA
2.4 Mechanical configuration
Frame: square tube welding
Platen: Imported waterproof / fireproof plate (flatness of table surface ≤ ± 0.20mm / m)
Rack / rail: Japan KHK
Transmission belt / pulley: high quality domestic
Knife wheel / wheel clamp: Japan TOYO
2.5 Electrical configuration
Using Microsoft Windows interface, brand assembly computer
Motor: Three axes are selected from Japan's Yaskawa servo motor
Proximity switch: Yangming, Taiwan
Control card: American Galil motion control card
Main electrical parts: Zhengtai
Pneumatic proportional valve: Japan SMC
X-Break-Out Full Automatic Horizontal Separator
3.1 Product Features
This machine uses the upper straddle cutting line roller to hold, and the lower ejector mechanism. Up and down are pneumatically controlled. According to the collected data signals, the cut glass is cut off. The broken glass is transferred to the second section of the machine. After fully entering the second section, the side transfer rubber roller is lifted to transfer the glass to the longitudinal film machine.
3.2 Product configuration
Frame: National Standard Square Tube Welding
PLC: Taiwan Delta
Touch screen: Taiwan Delta
Transmission motor: Taiwan Delta Servo
Cylinder: domestic adjustable cylinder
Pressure wheel: Homemade POM wheel
Transmission timing belt: high-quality domestic
Holding: Polyurethane rubber wheel
3.3 Processing parameters
Original film processing range: ≤1830 * 1220mm
After the cymbal range: 456 * 404mm (can be designed according to the requirements of the customer)
Equipment installation power: 3kw
Beat: meet the entire line of beats
Y-Break-Out automatic longitudinal film machine
4.1 Product Features
This machine uses the upper straddle cutting line roller to hold, and the lower ejector mechanism. Up and down are pneumatically controlled. According to the collected data signals, the cut glass is cut off. The broken glass is transferred to the second section of the machine. After fully entering the second section, the side transfer rubber roller is lifted to transfer the glass to the next machine.
4.2 Product configuration
Frame: National Standard Square Tube Welding
PLC: Taiwan Delta
Touch screen: Taiwan Delta
Transmission motor: Taiwan Delta Servo
Cylinder: domestic adjustable cylinder
Pressure wheel: Homemade POM wheel
Transmission timing belt: high-quality domestic
Holding: Polyurethane rubber wheel
4.3 Processing parameters
Original film processing range: ≤500 * 1220mm
After the cymbal range: 456 * 404mm (designed according to the requirements of the buyer)
Equipment installation power: 3kw
Beat: meet the entire line of beats
Anhui Ruilong Glass Machinery Co., Ltd.
Email address : info@ahrlbljx.com
Phone : +8613063758190
Add：No.9 East of Shengli Road, Longzihu District
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