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  • Round Glass Grinding Machine
    Instrument Glass Cover Grinding Machine

    This equipment is a non-standard customized equipment. The main customer group is instrument glass, which is used for the chamfering process of round glass.。

  •  Glass-ceramic Cutting Machine
    Glass-ceramic Cutting Machine SY-6050

    The automatic glass cutting machine is designed and manufactured according to the requirements of the buyer. The front and rear sections are connected to the glass chip taking manipulator, which is used to complete the automatic cutting and special-shaped process of cooktop panel glass.

  • Glass transfer table
    Glass Transfer Table

    This table is for glass transmission, the table size is customized according to customer's requirements. 

  • Ruilong Automatic Laminated Glass Cutting Machine
    Automatic Laminated Glass Cutting Machine

      This machine is a new generation of full automatic laminated glass cutting machine developed by our company in recent years. It has the characteristics of simple operation, high adaptability and high cutting accuracy.  A.Structure of machine Frame was made with international square steel tube and box iron by welding.The key position had been annealing treatment and gantry milling. So the frame has high stability and strength. Two-part construction to assemble the machine. The first part is the artificial auxiliary feeding and transmission part, equipped with automated positioning system. The second paragraph contains the upper and lower knife cutting system, the cutting film system, the heating system, and the auxiliary discharge system.   B.Machine Parameters  1.Machine installation size: 6735 * 5640 * 1412mm (estimated) 2.Machine packing size: 11700 * 2260 * 1500mm (40ft container) 3.Weight: about 3000KG 4.Processing range of glass size:400*400mm --- 3700*2500mm 5.Processing range of glass thickness:3+X+3mm---8+X+8mm 6.Cutting speed: cutting 1-2 times in one minute 7.Heating time: Adjust by operator 8.Gantry cutter head moving speed: 0 --- 80 m / min. 9.Pressure of cutter and breaking: Pneumatic proportional valve control   C. Machine configuration(Can specify configuration)  1.Motor: Delta SERVO MOTOR 2.Drive: Delta 3.Plc and touch screen: Delta 4.Electrical elements: CHINT  5.Program: Self-Design 6.Heating tube: China 7.Timing belts and wheels: China 8.Air cylinder and knife: Self-Design 9. Knife wheels: imported from Japan 10. Fan motor: China 11.Transmission  shaft:  China 12. Table Felt: imported 13. Proportional control valve: SMC from Japan 14. Machine frame: square tube welding 15. Sheet metal cover: plastic spray / paint  D. Workflow description  Man-machine interface HMI setting system parameters such as glass width, length, under knife pressure, etc.一一mechanical placement of glass into the synchronous belt area of the cutting table一一Automatic transmission and positioning of glass according to the cut size of input(There's a location system)一一Knife head at zero一一Pneumatic lower knife, upper and lower knife wheel cut(There's an automatic injection system)一一Cut and lift一一The upper press starts the press, and the lower surface glass breaks open一一Under the top rod up the glass, the upper surface of the glass break open一一Heat bar start heating一一The vacuum suction cup absorbs the glass on both sides of the tangent line and pulls the cutting seam apart一一Cutting film(PVB or EVA)一一The cutting action is complete and the entire artifact is transferred to the next segment tangent position(If you need to turn around and cut, you need to do it manually)一一Whole cutting is complete.一一Manually move the processed glass to the lower slide flip bracket with the air float assembly.   E. Advantage 1.The whole machine is equipped with automatic positioning. The length and width dimensions that need to be processed can be manually set on the man-machine interface, which makes up for the shortcomings of inaccuracy and low production efficiency caused by previous generations of manual positioning. 2.Adopting full servo control, stable performance, guaranteed accuracy and doubled efficiency.

  • Ruilong Automatic glass breaking line
    Automatic glass breaking line

    The entire automated assembly line is fully automatic for the glass plate with a plate width of 1830 * 1220mm, a processed size of 454 * 404mm, and a thickness of 1.5-10mm --- cutting --- --- breaking --- delivery to the customer Own next equipment (height 900mm), realize unattended operation, and meet the production cycle of small pieces of glass to ≤12S / piece.

Automatic glass breaking line

The entire automated assembly line is fully automatic for the glass plate with a plate width of 1830 * 1220mm, a processed size of 454 * 404mm, and a thickness of 1.5-10mm --- cutting --- --- breaking --- delivery to the customer Own next equipment (height 900mm), realize unattended operation, and meet the production cycle of small pieces of glass to ≤12S / piece.

Product Details

 

Production line composition:

SY-1813-U double flips single station full automatic sucker-type loading machine

SY-1813-C Full Automatic CNC Glass Cutting Machine

X-Break-Out Full-Automatic Breaking Machine

Y-Break-Out Full-Automatic Breaking Machine

 

Equipment detailed introduction:

 

SY-1813-U double flips single station full automatic sucker-type loading machine

1.1, mechanical configuration

Reverse sprocket chain: special high-precision reinforced transmission rubber wheel: imported PU material

Vacuum suction cup: Imported butadiene rubber material (double-adsorption structure) Transmission / turning motor: Domestic variable speed motor speed control

Vacuum pump: domestic-specific vacuum pump

 

1.2, electrical components

PLC controller: Taiwan Delta

Inverter: Taiwan Delta

Proximity switch: cable energy

Control cable: flexible shielded cable

AC contactor: CHINT

Pneumatic originals: The main originals are from Taiwan AirTAC

Positive and negative pressure sensor: Japan SMC

Touch screen: Taiwan Delta

 

1.3 Technical parameters

Minimum loading size: 1500 * 1200mm

Maximum loading size: 1830 * 1220mm

Loading thickness: 1.5-10mm Loading cycle: 40-60 seconds (adjustable)

Transmission speed: 0-40m / min (adjustable) Maximum suction pad depth: 600mm

Maximum loading load: 300KG Number of loading arms on one side: 3

Number of single-arm suckers: 3pcs

Upper flip arm: both sides

Loading station: single station

Installation power: 380V / 50HZ (special circumstances can be adjusted according to customer requirements)

Installation power: 8KW

Compressed air: 0.3Mpa-0.5Mpa

Vacuum pressure: -70- -90Kpa (adjustable according to glass thickness)

 

SY-1813-C Full Automatic CNC Glass Cutting Machine

2.1 Structure Introduction

Horizontal structure; rack and round guide drive; servo motor drive; X-Y-Z three-axis motion, motion control card control, computer operation.

2.2 Processing parameters

Maximum cutting size: 1830 * 1220mm Minimum size after cutting: 200 * 200mm

Cutting thickness range: 1.5-10mm (Cutter wheels of different thickness need to be replaced and the pressure is reset)

Straight parallelism: ≤ ± 0.2mm / m Diagonal accuracy: ≤ ± 0.45mm / m (The above accuracy is subject to the accuracy of the cutting line before the cymbal)

Cutting bridge speed: 0-120m / min. (Adjustable) Cutting bridge acceleration ≥3.0m / s²

The speed of the machine head is ≤160m / min, and the acceleration of the tool head is ≥6.0m / s²

The conveying speed of the belt is ≥40m / min, the positioning accuracy error of the cutting head is ≤ ± 0.15 mm

2.3 Power / Power

Installation power requirements: 380V / 50HZ

Equipment actual power: 8KW

Compressed air: 0.6PA

2.4 Mechanical configuration

Frame: square tube welding

Platen: Imported waterproof / fireproof plate (flatness of table surface ≤ ± 0.20mm / m)

Rack / rail: Japan KHK

Transmission belt / pulley: high quality domestic

Knife wheel / wheel clamp: Japan TOYO

2.5 Electrical configuration

Using Microsoft Windows interface, brand assembly computer

Motor: Three axes are selected from Japan's Yaskawa servo motor

Proximity switch: Yangming, Taiwan

Control card: American Galil motion control card

Main electrical parts: Zhengtai

Pneumatic proportional valve: Japan SMC

 

X-Break-Out Full Automatic Horizontal Separator

3.1 Product Features

This machine uses the upper straddle cutting line roller to hold, and the lower ejector mechanism. Up and down are pneumatically controlled. According to the collected data signals, the cut glass is cut off. The broken glass is transferred to the second section of the machine. After fully entering the second section, the side transfer rubber roller is lifted to transfer the glass to the longitudinal film machine.

3.2 Product configuration

Frame: National Standard Square Tube Welding

PLC: Taiwan Delta

Touch screen: Taiwan Delta

Transmission motor: Taiwan Delta Servo

Cylinder: domestic adjustable cylinder

Pressure wheel: Homemade POM wheel

Transmission timing belt: high-quality domestic

Holding: Polyurethane rubber wheel

3.3 Processing parameters

Original film processing range: ≤1830 * 1220mm

After the cymbal range: 456 * 404mm (can be designed according to the requirements of the customer)

Equipment installation power: 3kw

Beat: meet the entire line of beats

 

Y-Break-Out automatic longitudinal film machine

4.1 Product Features

This machine uses the upper straddle cutting line roller to hold, and the lower ejector mechanism. Up and down are pneumatically controlled. According to the collected data signals, the cut glass is cut off. The broken glass is transferred to the second section of the machine. After fully entering the second section, the side transfer rubber roller is lifted to transfer the glass to the next machine.

4.2 Product configuration

Frame: National Standard Square Tube Welding

PLC: Taiwan Delta

Touch screen: Taiwan Delta

Transmission motor: Taiwan Delta Servo

Cylinder: domestic adjustable cylinder

Pressure wheel: Homemade POM wheel

Transmission timing belt: high-quality domestic

Holding: Polyurethane rubber wheel

4.3 Processing parameters

Original film processing range: ≤500 * 1220mm

After the cymbal range: 456 * 404mm (designed according to the requirements of the buyer)

Equipment installation power: 3kw

Beat: meet the entire line of beats

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Product Contact us

Anhui Ruilong Glass Machinery Co., Ltd.


Email address : info@ahrlbljx.com


Phone : +8615655238712


Add:No.6 East of Shengli Road, Longzihu District

Copyright © Anhui Ruilong Glass Machinery Co., Ltd.

 

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