Anhui Ruilong Glass Machinery Co., Ltd.
Email address : info@ahrlbljx.com
Phone : +8613063758190
Add:No.9 East of Shengli Road, Longzihu District
This production line is customized according to customer requirements. A total of 5 machines are composed. The composition of the machine is as follows: 1 SY-4028 double-turn single-station automatic loading machine. 2 SY-4028 automatic glass cutting machine. 3 Fully automatic horizontal breaking machine. 4 Fully automatic vertical breaking machine. 5 SY-800-2 washing machine;
Glass feed section-glass cleaning section-glass drying section-glass discharge section-assistant inspection section.
The automatic glass cutting machine is designed and manufactured according to the requirements of the buyer. The front and rear sections are connected to the glass chip taking manipulator, which is used to complete the automatic cutting and special-shaped process of cooktop panel glass.
This table is for glass transmission, the table size is customized according to customer's requirements.
The only patent for laminated glass cutting in China This machine is a new generation of full automatic laminated glass cutting machine developed by our company in recent years. It has the characteristics of simple operation, high adaptability and high cutting accuracy. A.Structure of machine Frame was made with international square steel tube and box iron by welding.The key position had been annealing treatment and gantry milling. So the frame has high stability and strength. Two-part construction to assemble the machine. The first part is the artificial auxiliary feeding and transmission part, equipped with automated positioning system. The second paragraph contains the upper and lower knife cutting system, the cutting film system, the heating system, and the auxiliary discharge system. B.Machine Parameters 1.Machine installation size: 6735 * 5640 * 1412mm (estimated) 2.Machine packing size: 11700 * 2260 * 1500mm (40ft container) 3.Weight: about 3000KG 4.Processing range of glass size:400*400mm --- 3700*2500mm 5.Processing range of glass thickness:3+X+3mm---8+X+8mm 6.Cutting speed: cutting 1-2 times in one minute 7.Heating time: Adjust by operator 8.Gantry cutter head moving speed: 0 --- 80 m / min. 9.Pressure of cutter and breaking: Pneumatic proportional valve control C. Machine configuration(Can specify configuration) 1.Motor: Delta SERVO MOTOR 2.Drive: Delta 3.Plc and touch screen: Delta 4.Electrical elements: CHINT 5.Program: Self-Design 6.Heating tube: China 7.Timing belts and wheels: China 8.Air cylinder and knife: Self-Design 9. Knife wheels: imported from Japan 10. Fan motor: China 11.Transmission shaft: China 12. Table Felt: imported 13. Proportional control valve: SMC from Japan 14. Machine frame: square tube welding 15. Sheet metal cover: plastic spray / paint D. Workflow description Man-machine interface HMI setting system parameters such as glass width, length, under knife pressure, etc.一一mechanical placement of glass into the synchronous belt area of the cutting table一一Automatic transmission and positioning of glass according to the cut size of input(There's a location system)一一Knife head at zero一一Pneumatic lower knife, upper and lower knife wheel cut(There's an automatic injection system)一一Cut and lift一一The upper press starts the press, and the lower surface glass breaks open一一Under the top rod up the glass, the upper surface of the glass break open一一Heat bar start heating一一The vacuum suction cup absorbs the glass on both sides of the tangent line and pulls the cutting seam apart一一Cutting film(PVB or EVA)一一The cutting action is complete and the entire artifact is transferred to the next segment tangent position(If you need to turn around and cut, you need to do it manually)一一Whole cutting is complete.一一Manually move the processed glass to the lower slide flip bracket with the air float assembly. E. Advantage 1.The whole machine is equipped with automatic positioning. The length and width dimensions that need to be processed can be manually set on the man-machine interface, which makes up for the shortcomings of inaccuracy and low production efficiency caused by previous generations of manual positioning. 2.Adopting full servo control, stable performance, guaranteed accuracy and doubled efficiency.
Item NO.:
SY-6050Color:
Steel blueShipping Port:
Shanghai/NanjingWarranty:
1 yearSize Range:
10*10---500*650mmProcessing Range:
Glass-ceramicStructure introduction:
1.Horizontal structure, the whole mechanism becomes the feeding platform, transmission component, cutting component, and discharge buffer platform;
2.Each section is driven by a servo motor, driven by a synchronous belt wheel, and the belt can be pneumatically raised and lowered;
3.The cutting assembly has four-sided positioning to correct the deviation of the glass during the transmission process.
Basic Performance:
Table height: 900±50mm
Equipment weight: 1200kg
Voltage: 380V/50HZ (equipment with voltage stabilizer)
Cutting parameters (can be customized on demand):
Maximum size of cutable glass: 500*650mm
Cutting thickness: 3-6mm
Straight line parallelism: ≤±0.15mm/m
Diagonal accuracy: ≤±0.35mm/m (the above accuracy is subject to the accuracy of the cutting line before breaking)
Cutting bridge speed: 0-120m/min. (adjustable)
Cutting bridge acceleration: ≥3.0m/s²
Cutter head speed: ≥120m/min
Cutter head acceleration: ≥6.0m/s²
Belt transmission speed: ≥40m/min
Cutting head positioning accuracy error: ≤±0.15 mm
Power supply/power:
Installation power requirements: 380V/50HZ
Equipment actual power: 8KW
Compressed air: 0.6PA
Equipment performance
Equipment frame: the equipment is processed with aging to ensure that the table is not deformed and the parallelism is accurate
Cutting knife seat: the cutter head rotates 360 degrees and cuts up and down
Positioning system: pneumatic positioning
Oil supply method: pneumatic automatic oil injection and lower knife synchronization
Conveying device: synchronous belt automatic conveying
Mechanical part
Platen: Epoxy resin board
Rack: Japan KHK
Rail: Taiwan HIWIN
Timing belt: Barbary
Cutter wheel: Beijing Wald
Solenoid valve: AIRTAC
Electrical part
Using industrial computer access control, Microsoft Windows interface
Cutting motor: Japanese Yaskawa servo motor
Transmission motor: Taiwan Delta
Proximity switch: Yangming, Taiwan
Control card: American Galil
The original electric appliance: CHINT
Pneumatic proportional valve: Japan SMC
Software
American Galil cutting software
With lower knife limit protection function
Automatic calculation of production capacity
With more than two thousand kinds of cutting gallery (convenient drawing and operation)
Compatible with AUTO CAD drawing software
The optimization software is directly compatible with the cutting software
With automatic correction function to ensure cutting accuracy
Cutting path selection function to ensure the best cutting speed
Automatically adjust the cutting knife pressure, fast, accurate and stable
Special-shaped cutting is automatically pressurized, which can quickly and effectively ensure the cutting effect
Origin correction function, can set the origin twice
Operation input: keyboard and mouse, Chinese/English dialogue interface
With the automatic adjustment function of special-shaped cutting knife pressure to ensure the best cutting effect
Optimize the pressure and speed: according to the graph, straight line, arc, inner and outer bending start and end;
Automatically optimize and adjust the most suitable pressure and speed for the acceleration section and deceleration section, etc.
Special-shaped library: contains more than 300 special-shaped software libraries, this library can meet the needs of all possibilities
Chinese operation interface: full Chinese menu should be used for human-machine dialogue
Drilling positioning function: Pre-positioning function for punching is provided in the shaped library
Tool head protection function: it should have mechanical protection function to eliminate all possibility of collision
Irregular cutting: the equipment can accurately and automatically cut any straight line, diagonal line or irregular shape
Belt transmission: The motor directly drives the belt to transfer the cut glass to the stripping table
Stroke protection: The maximum stroke of the device has both mechanical and electrical protection
Operation record: from the date of installation, complete records of all operation processes and fault signals are automatically stored in the hard disk
In the event of a fault, the operating status of the machine can be interpreted at any time through this data
Production management: Automatically count up the start-up time, cut the extended meter, which is convenient for production management and assessment of the actual working status, and can be used as the data basis for salary and attendance
Work estimate: The software can quickly calculate the actual cutting time, which is convenient for users to formulate production plans
Cutting pressure: the cutting pressure can be adjusted to directly input the glass thickness, which is adaptive and does not require manual operation
Anhui Ruilong Glass Machinery Co., Ltd.
Email address : info@ahrlbljx.com
Phone : +8613063758190
Add:No.9 East of Shengli Road, Longzihu District
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