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  • Ruilong Automatic glass breaking line
    Automatic glass breaking line

    This production line is customized according to customer requirements. A total of 5 machines are composed. The composition of the machine is as follows: 1 SY-4028 double-turn single-station automatic loading machine. 2 SY-4028 automatic glass cutting machine. 3 Fully automatic horizontal breaking  machine. 4 Fully automatic vertical breaking machine. 5 SY-800-2 washing machine;

  • vertical washing machine
    Top open vertical washing and drying machine

    Glass feed section-glass cleaning section-glass drying section-glass discharge section-assistant inspection section.

  •  Cutting ceramic
    Glass-ceramic Cutting Machine

    The automatic glass cutting machine is designed and manufactured according to the requirements of the buyer. The front and rear sections are connected to the glass chip taking manipulator, which is used to complete the automatic cutting and special-shaped process of cooktop panel glass.

  • Glass transfer table
    Glass Transfer Table

    This table is for glass transmission, the table size is customized according to customer's requirements. 

  • cutting laminated glass
    Automatic Laminated Glass Cutting Machine 合わせガラス切断機 접합 유리 절단기

    The only patent for laminated glass cutting  in China This machine is a new generation of full automatic laminated glass cutting machine developed by our company in recent years. It has the characteristics of simple operation, high adaptability and high cutting accuracy.  A.Structure of machine Frame was made with international square steel tube and box iron by welding.The key position had been annealing treatment and gantry milling. So the frame has high stability and strength. Two-part construction to assemble the machine. The first part is the artificial auxiliary feeding and transmission part, equipped with automated positioning system. The second paragraph contains the upper and lower knife cutting system, the cutting film system, the heating system, and the auxiliary discharge system.   B.Machine Parameters  1.Machine installation size: 6735 * 5640 * 1412mm (estimated) 2.Machine packing size: 11700 * 2260 * 1500mm (40ft container) 3.Weight: about 3000KG 4.Processing range of glass size:400*400mm --- 3700*2500mm 5.Processing range of glass thickness:3+X+3mm---8+X+8mm 6.Cutting speed: cutting 1-2 times in one minute 7.Heating time: Adjust by operator 8.Gantry cutter head moving speed: 0 --- 80 m / min. 9.Pressure of cutter and breaking: Pneumatic proportional valve control   C. Machine configuration(Can specify configuration)  1.Motor: Delta SERVO MOTOR 2.Drive: Delta 3.Plc and touch screen: Delta 4.Electrical elements: CHINT  5.Program: Self-Design 6.Heating tube: China 7.Timing belts and wheels: China 8.Air cylinder and knife: Self-Design 9. Knife wheels: imported from Japan 10. Fan motor: China 11.Transmission  shaft:  China 12. Table Felt: imported 13. Proportional control valve: SMC from Japan 14. Machine frame: square tube welding 15. Sheet metal cover: plastic spray / paint  D. Workflow description  Man-machine interface HMI setting system parameters such as glass width, length, under knife pressure, etc.一一mechanical placement of glass into the synchronous belt area of the cutting table一一Automatic transmission and positioning of glass according to the cut size of input(There's a location system)一一Knife head at zero一一Pneumatic lower knife, upper and lower knife wheel cut(There's an automatic injection system)一一Cut and lift一一The upper press starts the press, and the lower surface glass breaks open一一Under the top rod up the glass, the upper surface of the glass break open一一Heat bar start heating一一The vacuum suction cup absorbs the glass on both sides of the tangent line and pulls the cutting seam apart一一Cutting film(PVB or EVA)一一The cutting action is complete and the entire artifact is transferred to the next segment tangent position(If you need to turn around and cut, you need to do it manually)一一Whole cutting is complete.一一Manually move the processed glass to the lower slide flip bracket with the air float assembly.   E. Advantage 1.The whole machine is equipped with automatic positioning. The length and width dimensions that need to be processed can be manually set on the man-machine interface, which makes up for the shortcomings of inaccuracy and low production efficiency caused by previous generations of manual positioning. 2.Adopting full servo control, stable performance, guaranteed accuracy and doubled efficiency.

Glass-ceramic Cutting Machine

The automatic glass cutting machine is designed and manufactured according to the requirements of the buyer. The front and rear sections are connected to the glass chip taking manipulator, which is used to complete the automatic cutting and special-shaped process of cooktop panel glass.
  • Item NO.:

    SY-6050
  • Color:

    Steel blue
  • Shipping Port:

    Shanghai/Nanjing
  • Warranty:

    1 year
  • Size Range:

    10*10---500*650mm
  • Processing Range:

    Glass-ceramic
Product Details

Structure introduction:

1.Horizontal structure, the whole mechanism becomes the feeding platform, transmission component, cutting component, and discharge buffer platform;

2.Each section is driven by a servo motor, driven by a synchronous belt wheel, and the belt can be pneumatically raised and lowered;

3.The cutting assembly has four-sided positioning to correct the deviation of the glass during the transmission process.



Basic Performance:

Table height: 900±50mm

Equipment weight: 1200kg

Voltage: 380V/50HZ (equipment with voltage stabilizer)


Cutting parameters (can be customized on demand):

Maximum size of cutable glass: 500*650mm

Cutting thickness: 3-6mm

Straight line parallelism: ≤±0.15mm/m

Diagonal accuracy: ≤±0.35mm/m (the above accuracy is subject to the accuracy of the cutting line before breaking)

Cutting bridge speed: 0-120m/min. (adjustable)

Cutting bridge acceleration: ≥3.0m/s²

Cutter head speed: ≥120m/min

Cutter head acceleration: ≥6.0m/s²

Belt transmission speed: ≥40m/min

Cutting head positioning accuracy error: ≤±0.15 mm



Power supply/power:

Installation power requirements: 380V/50HZ

Equipment actual power: 8KW

Compressed air: 0.6PA


Equipment performance

Equipment frame: the equipment is processed with aging to ensure that the table is not deformed and the parallelism is accurate

Cutting knife seat: the cutter head rotates 360 degrees and cuts up and down

Positioning system: pneumatic positioning

Oil supply method: pneumatic automatic oil injection and lower knife synchronization

Conveying device: synchronous belt automatic conveying



Mechanical part

Platen: Epoxy resin board

Rack: Japan KHK

Rail: Taiwan HIWIN

Timing belt: Barbary

Cutter wheel: Beijing Wald

Solenoid valve: AIRTAC



Electrical part

Using industrial computer access control, Microsoft Windows interface

Cutting motor: Japanese Yaskawa servo motor

Transmission motor: Taiwan Delta

Proximity switch: Yangming, Taiwan

Control card: American Galil

The original electric appliance: CHINT

Pneumatic proportional valve: Japan SMC




Software

American Galil cutting software

With lower knife limit protection function

Automatic calculation of production capacity

With more than two thousand kinds of cutting gallery (convenient drawing and operation)

Compatible with AUTO CAD drawing software

The optimization software is directly compatible with the cutting software

With automatic correction function to ensure cutting accuracy

Cutting path selection function to ensure the best cutting speed

Automatically adjust the cutting knife pressure, fast, accurate and stable

Special-shaped cutting is automatically pressurized, which can quickly and effectively ensure the cutting effect

Origin correction function, can set the origin twice

Operation input: keyboard and mouse, Chinese/English dialogue interface

With the automatic adjustment function of special-shaped cutting knife pressure to ensure the best cutting effect

Optimize the pressure and speed: according to the graph, straight line, arc, inner and outer bending start and end;

Automatically optimize and adjust the most suitable pressure and speed for the acceleration section and deceleration section, etc.

Special-shaped library: contains more than 300 special-shaped software libraries, this library can meet the needs of all possibilities

Chinese operation interface: full Chinese menu should be used for human-machine dialogue

Drilling positioning function: Pre-positioning function for punching is provided in the shaped library

Tool head protection function: it should have mechanical protection function to eliminate all possibility of collision

Irregular cutting: the equipment can accurately and automatically cut any straight line, diagonal line or irregular shape

Belt transmission: The motor directly drives the belt to transfer the cut glass to the stripping table

Stroke protection: The maximum stroke of the device has both mechanical and electrical protection

Operation record: from the date of installation, complete records of all operation processes and fault signals are automatically stored in the hard disk

In the event of a fault, the operating status of the machine can be interpreted at any time through this data

Production management: Automatically count up the start-up time, cut the extended meter, which is convenient for production management and assessment of the actual working status, and can be used as the data basis for salary and attendance

Work estimate: The software can quickly calculate the actual cutting time, which is convenient for users to formulate production plans

Cutting pressure: the cutting pressure can be adjusted to directly input the glass thickness, which is adaptive and does not require manual operation

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Product Contact us

Anhui Ruilong Glass Machinery Co., Ltd.


Email address : info@ahrlbljx.com


Phone : +8613063758190


Add:No.9 East of Shengli Road, Longzihu District

Copyright © Anhui Ruilong Glass Machinery Co., Ltd.

 

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